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Unit-1 Bonthapally Manufacturing Facility

Production Blocks

S. No. Blocks Stainless Steel Glass Lined Decomposer PP/FRP Separation Drying Finishing Condensers Centrifuges
1 Block- I 7x 5000L
4x 3000L
2x 5000L ——– 3x 2500L (NF)
3x 100L (PF)
3x 200L (LF)
3x 96 Trays (AO)
2x 48 Trays (AO);
2x 48 Trays (VD);
2x 300kg (FBD);
2 Micronisers;
1 Pulaviser;
2x 2500L (Blender);
2 Multi millers;
3 Sifters
26 Heat transfer Condensers in multi quantities 6×48″ ;
Speed 800 RPM
2 Block-II 1x 5000L
4x 3000L
1x 2500L
1x 2000L
2x 1600L
1x 1000L
1x 250L
1x 3000L
2x 630L
1x 250L
——– 1x 150L (PF);
2x 300L (NF);
2x 125L;
1x 50L (LF)
1 X 75L
1x 60 kg (FBD)
3x 48 Trays (AO);
1 VD with 6 Trays;
1 VD with 48 Trays;
1x 100 kg/h (Miller)
1 Microniser;;
1x 200L Blender;
1x 400L Blender
19 Heat transfer Condensers in multi quantities 4×36”
3 Block- III 1x 3000L
1x 2000L
3x 1500L
3x 1000L
1x 2000L
1x 1000L
——– ——– 1 VD with 48 trays
3 AOs with 48 trays;
1 with 6 trays
——– 20 Heat transfer Condensers in multi quantities ——–
4 Block- IV 1x 3000L
2x 1500L
1x 1000L
1x 250L
1x 3000L
1x 2000L
4x 1000L
——– 2x 100L, 1x 250L (PF);
1x 200L, 1x 100L, 1x 50L (NF)
2x 50L (LF)
2 AOs with 48 trays
1x 100 kg (FBD)
1VD with 48 trays
50-200 kg/h (Miller)
1x 1200L (OB)
1 Sifters 30”
1 Microniser
15 Heat transfer Condensers in multi quantities ——–
5 Block- H 1x 3000L
2x 2000L
1x 1600L
1x 1500L
3x 1000L
1x 500L
3x 2000L
1x 1600L
1x 1000L
4x 630L
2x 250L
 ——– 1x 150L (PF); 1x 175L (PF)
1x 2000L (NF); 1x 300L (NF);
1x 200L (NF); 1x 100L (NF)
2x 125L (LF)
1x 60kg (FBD) ——– 33 Heat transfer Condensers in multi quantities ——–
6 ETP 3x 5000L
1x 2000L
1x 1200L
——– 1x 2500L ——– ——– ——– 5 Heat transfer Condensers in multi quantities ——–
7 Kilo Lab ——– 1x 250L ——– 1 cGMP (PF) 3x 3 Trays (VD) 1x 100L cGMP (OB);
1 cGMP Microniser;
1x 8 Blades Miller;
8 Heat transfer Condensers in multi quantities 3×12”
8 Inter-
mediate Kilo Lab
——– ——– ——– ——– ——– 1x 24″ vibro sifter
1 Multi mill
1 Microniser
1x 3000L (OB)
1x 1200L (OB)
——– ——–
S. No. Block RBFs Rotary Evaporators Separation Drying Columns
9 Block-S 5x 10L 4 Neck RBFs;
1x 5L 4 Neck RBF;
1x 2L 4 Neck RBF
3x 20L ;
1x 2L
1x 10L Filtration flask;
3x 5L Separating funnels;
1x 500g Buckner Funnel
2 Vacuum Dryer
(3 Trays)
1x 150mm ;
1x 120mm;
1x 80mm

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5 API Finishing areas with ISO 8 (Class 1,00,000) Filtered Air

  • VD : Vacuum Dryer
  • AO : Air Oven
  • OB : Octagonal Blender
  • PF : Pressure Filter
  • LF : Leaf Filter
  • FBD : Fluid Bed Dryer
  • NF : Nutsch Filter
  • HPR : High Pressure Reactor
  • ETP : Effluent Treatment Plant
  • RBF : Round Bottom Flask